FC Test Station(FCED Series):FCED®-200
 
General Purpose Fuel Cell Research and Test Station
 

Features:

High quality and versatile fuel cell test station and research platform
All regular test functions plus more
Available for PEMFC, DMFC and SOFC
System development platform with comprehensive system component options
Educational demonstration system with teaching aide
Plug-and-Play ready with user friendly control interface
 
   
 
   
   
 

Specifications:

Flow: Hydrogen: 1-10 slpm; Air 1-30 slpm Electronic Load: 1-80V; 0-60A; 300W; CV, CC mode
Humidification: 30-80oC; >95%efficiency DC/AC Inverter: 7.5-11.5VDC input; 110 VAC output
H2 Supply: 50-100 psig; Automatic Tafel and Life test and recording
Back Pressure: 1-30 psig H2 leak ; Over current; Low voltage; Over temp protection
Dimension W110xH205xD79 cm Weight: approx. 160 Kg
   
 
 
Asia Pacific Fuel Cell Technologies, Ltd. (APFCT) was established in 2000. Its core technology is in the engineering and volume production of polymeric electrolyte membrane (PEM) fuel cell stack and in their system applications. Power range is from 100 watt through 12 kilowatts. The primary areas of application have been in transportation and mobile devices. In addition, APFCT also has developed metal hydride based low-pressure hydrogen storage technology. APFCT also made significant progress in stations technologies for fuel cell testing and development. APFCT has applied its fuel cell expertise and years of experience in designing the FCED-P200 to fill the need for a multi-functional but economical fuel cell test station which is powerful enough for R&D and versatile enough for education demonstration.
 

FCED-P200 is a general purpose fuel cell research and test platform. It is the only platform designed for the multi-functions of fuel cell education and system development. To maximize its utility and value, the FCED-P200 has available a family of option modules to provide flexibility and specific requirements. APFCT is a pioneer and leader in fuel cell commercialization. The FCED-P200 reflects its many years of experience in fuel cell stack design and system integration. The unique features of FCED-P200 are being patented globally. Beyond the basic functions of fuel cell characterization, it provides a test platform for fuel cell system design and operations. Additionally, with the complementary experiment manual, it is a powerful teaching aide suitable for university level curriculum on fuel cell education.
 
Major Function Number 1:
  Single cell and stack test station -- Basic fuel cell characteristics (V-I-P performance curve, Life test)
Main Characteristics:
Single cell and stack testing
Direct Methanol Fuel Cell testing with DMFC optional module
Configurable stack:
Working 50 cm^2 configurable stack to demonstrate fuel cell
principles and for component materials research.
Labview control software:
Versatile and user friendly Labview control software
 
 
CV curve, AC Impedance:
Optional electrochemical analysis module for CV and AC Impedance testing
Precision stable reactant humidification to over 95% R.H.
 
Leak test curve:
Fuel cell leakage testing with real-time data recording
 
Voltage monitor curve:
Continuous monitor of individual cell voltages for stack performance, cell gas diffusion effect and safety
Continuous measure, display and recording of Voltage, Current, Power, Pressure and Temperature
Load control by Constant Voltage or Constant Current
 
Tafel Test and Life Test curve:
Automated Tafel Test and Life Test data acquisition and plotting
Stable reactant flow control with precision mass flow controllers
 
Major Function Number 2:
Fuel Cell System Development Platform
Demonstrate the inter-relationships of all the fuel cell subsystem modules in system integration. A valuable tool for fuel cell system and subsystem developer and end-product applicators. This concept of system platform modularity can aid in subsystem interface specification, balance-of-plant subsystem development and system optimization analysis.
 
Main Characteristics:
Additional coolant heat exchanger
Additional external cathode flow humidifier. Actual system humidity and temperature control simulation to analyze system limitations and optimum conditions
Anode dead-end flow control enables monitor of hydrogen consumption rate to study fuel cell efficiency under different pressure, stack voltages and other operating conditions. This severe flow condition also can assist in design, test and optimization of fuel cell water management schemes.
With the low-pressure metal hydride hydrogen supply module, test can be done on the fuel cell system "Energy Capacity" concept and to explore the subtleties of thermal exchange between fuel cell system and metal hydride hydrogen storage system.
 
Major Function Number 3:
Fuel cell educational platform with teaching aide
There is a lack of an integrated hardware/software teaching system for fuel cell education and experiment demonstration. The existing available educational fuel cell system hardware is limited to simple demonstration of basic principles and system concepts. There is also a lack of a well organized experimental manual to compliment the hardware to provide the student or researcher with a comprehensive and in-depth understanding of fuel cells. The FCED-P200 station, together with the teaching aide material is designed as the ideal educational platform to systematically and rigorously introduce the user to fuel cell principles and structures. Beyond the basics, the user can study the system component integration and operation requirements leading to a realistic and optimized system design.
 
Main Characteristics:
Understanding of fuel cell stack and system concept and structure
Explore fuel cell stack and system operation requirements and conditions
Study fuel cell system optimization
 
Fuel Cell Basics Course:
01. Introduction to PEMFC system and structure
02. Fuel cell stack components and materials
03. PEMFC operations basic principles
04. Understand the parameter of operating PEMFC system
05. Stipulate PEMFC and discharge in the characteristic curve - Tafel Test
& Life Test
06. Understand the important factor of PEMFC operates - Water management and hot management.
07. Understand the concept that electric capacity of quantity of PEMFC system getting relevant hydrogen supply and hydrogen deadend flow
08. Know and probe into the influence that the efficiency and temperature change of ' the membrane humidifier
   
Advanced Course :
09. Study the influence of operation flow rate on performance of discharging of PEMFC
10. Study the influence of operation temperature on performance of discharging of PEMFC
11. Study the optimum operating parameters of water management in hydrogen deadend flow
12. Study the optimum conditions of PEMFC by the humidifier(bubbler)
13. Explore the voltages changes on PEMFC under the condition in ON/OFF load
14. .Compare PEMFC system discharge efficiency and electric capacity charge until different load operate.
15. Study the optimum conditions of PEMFC by the humidifier(Membrane Humidifier)
16. Study the ' dry reason ' of PEMFC system and repair method
 
Specification:
General:
Dimensions:W110XH205XD79CM
Electric supply:220V AC single phase 20A
Weight:Approx.150Kg
 
Pressure Control System:
Hydrogen supply: 50 - 100psig
Back pressure control valve: Material 316 stainless, Range 1 - 30 psig(option)
 
Reactant Flow Control System:
Hydrogen: Range 1-10slpm, Resolution ±0.3% F.S. ±0.8% rate, Response <1sec
Air: Range 1-30slpm, Resolution ±0.3% F.S. ±0.8% rate, Response <1sec
Oxygen: Range 1-10slpm, Resolution ±0.3% F.S. ± 0.8% rate, Response <1sec
Electrical Control System:

Electronic load:
Voltage: 1 - 80V, Current: 0 - 60A, Power: 300W, Control mode: CV or CC
Constant voltage Resolution:≦0.02V, Accuracy: ≦0.05%±0.1% F.S.
Constant Current Resolution:≦1.5mA/15mA (0-6/60A), Accuracy:≦0.1%±0.1% F.S.

DC/AC Inverter: Voltage 7.5 - 11.5V, Power 100W max, Output 110VAC
Configurable Fuel Cell Stack:
Number of cells: 12 cells
Active area: 50 cm2
Nominal Voltage: 8V
Nominal Power : 200W
Peak Power : 250 W
Reactants: Hydrogen and air
Operating temperature: 30~60 ℃
Operating pressure: 10psig maximum
Configurability: Disassembly and replacement of stack components (Bipolar plate, MEA, Gasket, GDL)
 
Data Acquisition and Control System:
Control software: Labview
RS232 and RS485
Automatic control
 
CV, CC control
Reactants flow rate based on load
Reactants flow rate monitoring and logging
Sampling rate: 1 sec
Automatic Tafel Test and Life Test curve measurement
Real time display and recording of cell voltage V, current I, power W, temperature T
Stack voltages monitoring system : Individual cell voltage monitor
 
Reactant Humidification System:
Material: 316 stainless steel
Level switch: Low level protection
Temperature control: Range 30-95℃ Accuracy ±1℃
Humidification efficiency: > 95% RH
Water makeup: Manual. Optional automatic refill
 
Safety Provision:
Over current protection (>15A)
Low cell voltage protection
Over temperature protection (humidifier and stack temperature)
Emergency cut-off switch (Electricity to load box and humidifiers, hydrogen supply)
Hydrogen leak detection (Supply cutoff, nitrogen purge and audio alarm) (option)
 
Baseline Console:
Functions
Real time display and recording of voltage, current, flow rate, time, and other parameters
Explore cathode flow water management on fuel cell performance
Provide selectable data sampling rate and three acquisition standards for data
accuracy and integrity
Explore electrochemical efficiency of fuel consumption rate under different stack
voltages
Electronic load automatic control - constant voltage and constant current
Explore fuel cell system "Energy Capacity" concept
Accurate reactant gas temperature control
Determine fuel cell system optimum operating parameters
Accurate and stable reactant gas humidity
Fuel cell DC output conversion to AC
Explore hydrogen deadend flow effects on fuel cell stack (Flooding/Back-diffusion)
Provide nitrogen purging for system safety
Explore effect of hydrogen purge procedure on water management
Emergency stop switch for direct hydrogen and electrical shutoff
 
Optional Module